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We provide Training, support, and distribution services for the rubber surfacing industry.

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A Practical Guide to Choosing Rubber Gym Flooring

Rubber gym flooring is a key ingredient for a safe and effective workout environment, providing durability, noise reduction, and comfort underfoot. Whether you’re outfitting a large commercial fitness center or setting up a compact home gym, choosing the right rubber flooring can significantly enhance the workout experience.

Key Points to Consider When Choosing Rubber Gym Flooring:
Durability: Ensures longevity under heavy foot traffic and equipment.
Safety: Offers excellent slip-resistance and shock absorption.
Maintenance: Easy to clean, resistant to mold and mildew.
Aesthetic: Available in various colors and textures to match your space.

Rubber gym flooring is not just about providing a robust surface but also about enhancing safety and boosting the visual appeal of your workout space. It stands resilient against the rigorous demands of daily gym activities, from heavy weights dropping to the continuous tread of running shoes. Moreover, it reduces the sound of clanging weights, making a gym session more enjoyable.

Commercial contractors and distributors find that rubber flooring is versatile enough to fit different settings, making it an ideal choice for various projects. Understanding its benefits and importance is crucial for making informed decisions that align with both functional and aesthetic needs.

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Understanding Rubber Gym Flooring

Types of Rubber Flooring

Rubber gym flooring comes primarily in three types: rolls, tiles, and mats. Each type offers unique benefits and is suitable for different applications:

  • Rolls: Ideal for covering large areas, rubber rolls are cost-effective and can be cut to fit specific dimensions. They are perfect for commercial gyms where a seamless look is desired.
  • Tiles: These are excellent for smaller spaces or areas where detailed fitting is necessary. Tiles interlock like puzzle pieces, making them easy to install and replace if damaged.
  • Mats: Typically used for specific workout zones, such as under weight machines or free weights areas. Mats provide extra thickness and protection, focusing on high-impact areas.

Common Uses of Rubber Gym Flooring

Rubber gym flooring is incredibly versatile, making it suitable for various settings:

  • Commercial Gyms: Its durability and ability to withstand heavy foot traffic and equipment make it a staple in commercial settings.
  • Home Gyms: Many homeowners choose rubber flooring for its ease of installation and effective protection of underlying floors.
  • Industrial Areas: Its resilience also makes rubber flooring a good choice for industrial applications where floor protection and safety are priorities.

Material and Quality

The quality of rubber flooring can vary significantly based on the materials used:

  • Recycled Rubber: Often made from recycled tires, this eco-friendly option is durable and cost-effective. However, it can sometimes emit a mild odor and may not be as visually appealing as other options.
  • PremierTuff: This is a high-quality type of rubber flooring known for its superior durability and aesthetic appeal. It is suitable for high-end gym installations where both performance and looks are important.
  • Durability: Regardless of the type, rubber flooring is generally very durable. It resists wear and tear from heavy equipment and high traffic, making it a long-lasting flooring solution.

Understanding these aspects of rubber gym flooring helps in choosing the right type for your specific needs, whether it’s for a high-traffic commercial gym or a personal home gym setup. Each type offers unique benefits that can enhance the functionality and appearance of the workout environment.

Cost Considerations for Rubber Gym Flooring

When planning to install rubber gym flooring, understanding the financial aspects is crucial. This section will explore the average installation costs and budget-friendly options available.

Average Installation Costs

The cost of installing rubber gym flooring can vary widely depending on several factors. These include the size of the area, the type of rubber flooring selected, and the complexity of the installation process. On average, the installation cost can range from $45,000 to $220,000. Factors that affect this cost include:

  • Type of Flooring: Rolls, tiles, and mats each have different price points and installation requirements.
  • Area Size: Larger areas require more material and labor, which increases costs.
  • Labor Costs: Depending on the region and the expertise of the installers.
  • Preparation Needs: Some floors might need extensive preparation like leveling or a sub-floor installation, which can add to the cost.

For instance, rubber tiles might be more expensive upfront but could potentially be more cost-effective for smaller or irregularly shaped areas due to less waste during installation.

Budget-Friendly Options

For those looking to install rubber gym flooring without breaking the bank, there are several budget-friendly options:

  • Fitfloors.com: Offers a variety of rubber flooring options at different price points. Their products cater to both commercial and residential needs, making it easier to find something within your budget.
  • Home Depot: A reliable source for more affordable rubber flooring options. They often have promotions and discounts, which can help reduce costs further.

When budgeting for gym flooring, it’s also important to consider the long-term benefits of choosing a durable and low-maintenance material like rubber. Although the initial investment might be higher compared to other types of flooring, rubber’s longevity and resilience can lead to cost savings over time due to reduced repair and replacement needs.


Investing in high-quality rubber gym flooring can be cost-effective in the long run. Floors like PremierTuff from Fitfloors.com are made from recycled rubber, offering both sustainability and durability. Such floors withstand heavy use and require minimal maintenance, which helps avoid frequent replacements and repairs.

To ensure you are making a cost-effective decision:
Get Multiple Quotes: Always compare prices from various suppliers and installers.
Consider Total Cost of Ownership: Include maintenance, durability, and potential downtime for repairs in your budgeting.
Look for Warranties: Products with good warranty terms provide value by covering potential defects.

In conclusion, while the upfront cost of rubber gym flooring can be significant, choosing the right type and considering all related costs can lead to a wise investment. Budget-friendly options like those from Fitfloors.com and Home Depot make it accessible for various budgets, ensuring that you can find a flooring solution that meets both your financial and functional requirements.

Choosing the Right Thickness and Size

When selecting rubber gym flooring, understanding the importance of thickness and size is crucial for optimizing performance, ensuring safety, and maximizing efficiency in your gym space. Here’s how to determine the best specifications for your needs.

How Thick Should Rubber Flooring Be?

The thickness of your rubber flooring plays a pivotal role in its ability to absorb shock and protect both the floor and the equipment. For most gym environments:

  • Light Workouts: An 8mm thick rubber flooring is sufficient. It provides basic protection and is cost-effective for areas with light traffic or activities that don’t involve heavy weights.
  • Heavy Weights and High Impact: A thickness of 3/8 inch (approximately 9.5mm) is recommended. This thickness is ideal for areas where weights are frequently dropped, as it better absorbs the impact, reducing noise and vibration, and protecting the subfloor.

Performance Comparison:
8mm: Adequate for low impact activities but may not adequately protect against heavy drops.
3/8 inch: Excellent for high impact zones, offering superior durability and shock absorption, which is crucial in commercial gym settings or CrossFit boxes.

Determining the Right Size for Your Space

The size and layout of your gym flooring depend largely on the dimensions of your space and the specific activities you plan to accommodate. Consider the following steps to select the right size:

  1. Measure Your Space: Accurately measure the gym area to ensure you purchase enough materials to cover the entire floor without excessive waste.
  2. Consider the Layout: Plan the layout based on the zones of activity. High-impact areas might need thicker flooring, whereas walkways or low-intensity workout zones might use thinner mats.
  3. Custom Cuts: Opt for custom cut options if your space has irregular dimensions or if you want to maximize every inch without having excess flooring. Custom cuts help in creating a seamless look and can be more cost-effective by reducing waste.

Efficiency Tips:
Use Templates: If possible, use floor templates to visualize the layout before making a purchase.
Consult Professionals: For large or complex spaces, consulting with a flooring professional can prevent costly mistakes and ensure that the flooring is installed correctly.

By carefully selecting the thickness and size of your rubber gym flooring, you can enhance the safety, performance, and appearance of your gym, ensuring it meets the needs of every user, from casual exercisers to serious athletes. The right flooring is an investment in the functionality and longevity of your fitness space.

Rubber Gym Flooring for Different Workout Types

Selecting the right gym flooring is crucial not only for the aesthetics of your fitness space but also for the safety and effectiveness of the workouts performed there. Different types of exercises require different types of flooring to maximize performance and minimize risk. Here, we’ll explore the best options for heavy equipment and weights as well as suitable choices for lighter workouts and aerobics.

Best Flooring for Heavy Equipment and Weights

For activities such as High-Intensity Interval Training (HIIT), weight lifting, and martial arts, the flooring needs to be especially durable and capable of withstanding significant impact. Rubber mats are the top choice for these areas due to their robustness and ability to absorb shock. This quality protects both the equipment and the athletes, reducing the risk of damage and injury.

  • Durability: Rubber mats are designed to handle the drop of heavy weights without tearing or deforming. This makes them ideal for weightlifting zones where free weights and barbells are frequently used.
  • Protection: The dense material of rubber mats shields the floor underneath from dents and scratches. It also helps in dampening the noise when weights are dropped, creating a better workout environment.
  • Impact Absorption: Essential for high-impact activities, the thickness and density of rubber mats absorb shocks, protecting athletes’ joints and reducing fatigue, which allows them to train more effectively and safely.

Suitable Flooring for Lighter Workouts and Aerobics

For lighter workouts, such as yoga, Pilates, or low-impact aerobics, comfort and flexibility are key. Foam mats are more suitable for these activities. They provide a softer surface that helps in reducing pressure on the body, making workouts more comfortable.

  • Comfort: Foam mats offer a cushioning effect that is gentle on the joints, ideal for exercises that involve a lot of lying down or sitting.
  • Flexibility: These mats can be easily moved or adjusted, making them perfect for spaces that are used for multiple activities. They’re also great for stretching areas or under aerobic equipment where heavy impact absorption isn’t as critical.
  • Lightweight: Unlike rubber mats, foam mats are lighter and can be handled with ease, making them a practical option for temporary workout spaces or for home gyms where they might need to be stored away when not in use.

By understanding the specific needs of different workout types, gym owners and home fitness enthusiasts can make informed decisions about the flooring that will best suit their activities. Whether it’s the rugged durability and protection offered by rubber mats for intense workouts or the comfort and flexibility of foam mats for lighter exercises, the right flooring enhances the workout experience while ensuring safety and longevity of the exercise space. Investing in the appropriate gym flooring is investing in the health and satisfaction of those who use it.

Frequently Asked Questions about Rubber Gym Flooring

How much does it cost to install rubber gym flooring?

The cost of installing rubber gym flooring can vary significantly based on several factors including the size of the area, type of rubber flooring, and geographical location. On average, installation costs can range from $45,000 to $220,000. This wide range is influenced by:

  • Type of Rubber Flooring: Rolls, tiles, and mats have different price points, with rolls generally being more cost-effective for larger areas.
  • Preparation of the Subfloor: Costs can increase if the existing floor needs extensive preparation or repair.
  • Labor Costs: Depending on the complexity of the installation and local labor rates.

For specific projects, it’s advisable to get quotes from multiple contractors to find the best price and service.

How thick should rubber flooring be for a home gym?

The ideal thickness of rubber flooring for a home gym depends on the type of activities you plan to do:

  • Light Workouts: An 8mm thick floor is sufficient for yoga or light aerobics.
  • Weight Lifting: A thickness of 3/8 inch is recommended, especially in areas where weights will be dropped frequently.

Choosing the right thickness is crucial for balancing comfort, floor protection, and cost-effectiveness.

Why do gyms use rubber flooring?

Gyms opt for rubber flooring primarily due to its ability to absorb impact. This quality is essential for several reasons:

  • Equipment Protection: Rubber flooring reduces wear and tear on gym equipment, which can be costly to repair or replace.
  • Safety: The shock-absorbing properties help prevent injuries related to falls or dropped weights.
  • Durability: Rubber floors withstand heavy traffic and rigorous use, making them a long-term flooring solution.

Overall, rubber gym flooring is a strategic choice that supports both the operational aspects of gym management and the physical well-being of its users. By addressing these frequently asked questions, gym owners and home fitness enthusiasts can make informed decisions about the flooring that will best suit their activities. Whether it’s the rugged durability and protection offered by rubber mats for intense workouts or the comfort and flexibility of foam mats for lighter exercises, the right flooring enhances the workout experience while ensuring safety and longevity of the exercise space. Investing in the appropriate gym flooring is investing in the health and satisfaction of those who use it.


As we wrap up our guide on choosing the right rubber gym flooring, it’s crucial to highlight the support and resources available through Rubcorp, a leader in the rubber surfacing industry. Rubcorp not only offers top-quality rubber flooring solutions but also provides a comprehensive support system to ensure their partners and clients achieve success in their flooring projects.

Rubcorp – Your Partner in Rubber Flooring

Rubcorp stands out in the market for its dedication to quality and customer satisfaction. Their rubber gym flooring products are designed to meet the highest standards of durability and performance, making them an ideal choice for both commercial and home gym setups. What sets Rubcorp apart is not just their products but their commitment to fostering strong relationships with their clients, offering personalized service that goes beyond the sale.

Global Support

One of the key benefits of choosing Rubcorp is their global support network. Whether you’re setting up a new gym in North America or expanding your fitness facility overseas, Rubcorp’s expert team is there to provide guidance and support. They understand the nuances of different markets and bring this expertise to help you make the best choices for your specific needs.

Training and Education

Rubcorp believes in empowering their clients through education. They offer training events as part of the Rubcorp Academy, which are designed to provide detailed insights into the installation and maintenance of rubber flooring. These training sessions are held throughout the year and are led by experienced professionals who are well-versed in the latest techniques and technologies in rubber surfacing.

For instance, their training events cover everything from basic installation to advanced customization techniques, ensuring that every participant gains the knowledge needed to handle their flooring projects confidently. These sessions not only enhance skills but also provide a platform for attendees to network with industry peers and discuss potential challenges and innovative solutions.

Commitment to Excellence

Rubcorp’s mission to support their installation and distribution partners in every facet of the rubber surfacing industry is backed by their promise of delivering the highest quality products at competitive prices. Their proactive approach in offering training and global support underscores their commitment to not just selling a product, but to improving the industry standard and helping their partners grow.

In conclusion, choosing the right rubber gym flooring involves considering various factors including type, thickness, and intended use. However, partnering with a company like Rubcorp can significantly enhance the experience by providing not only high-quality materials but also the training and global support needed to ensure successful installation and maintenance. By choosing Rubcorp, you’re not just buying a product; you’re gaining a partner dedicated to your success in the dynamic world of gym flooring.

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Creative Director, Rubcorp Distribution, LLC

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